Page 6 - Osawa Update Catalogue 2019
P. 6

CUTTING PARAMETERS

            HF871                            M1  N1            M2  M3  N3        M4  N4
                                                                  N2
                                                                                               N2
                                                         N3
                                                                                 P4
                                                                  P3
                                    M1  M2  N2  P1  S1  M3  M4  N4  P2  S2  S3  M5  N5  M1  M4  N4  M2  M3  M5  N5
                                                                                    N1
                                       N1
                                                                                    S4
                                                                                                  N3
                      Material Group   P1  P2  M1  N1  H1 H1  P3  P4  M2  K2  K3  P5  M3  M4  P1  P4  S4  P2  P3  P5  S5
                                                                                    H4 H4
                                                                                    S1
                                                                                                  S3
                                                                  H2 H2H3 H3
                                       S1
                                                                              N3
                                                         S3
                                                            S4
                                                                           S5
                                                                                 K4
                                             K1
                                          S2
                                                               N2
                                                                                                S2
                                                                                 N4
                        ISO 513                                                                        
                                                                                 S4
                                                         H3 H3H4 H4
                                                                              S3
                                                                                    H1 H1H4 H4
                                                                                               K3
                                       H1 H1H2 H2
                                                                                                  K5
                                    K1  K2  P1  S1    K3  K4  P2  S2    K5  P3  P4  K1  K4  K2  H2 H2H3 H3H5 H5
                                                                           H5 H5
                      Hardness/Rm    ≤ 700 N/mm²       700-1000 N/mm²        ≤ 35 HRC           ≤ 40 HRC
                                                                              H3 H3H4 H4
                                          K1
                                                            K2
                        a° x ae        15°  x D  H1 H1    10°  x D H2 H2   K3  K4                5°  x D
                                                                              5°  x D
                       Vc (m/min)      130-150            80-100              60-80              30-50
                          D        n     fz    Vf     n     fz     Vf    n     fz     Vf    n      fz    Vf
                         (mm)     (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)
               RAMPING    6       7430  0.022  640   4780  0.020  380   3720  0.019  281   2120  0.026  220
                          8       5570  0.028  620   3580  0.026  370   2790  0.024  273   1590  0.034  214
                          10      4460  0.034  600   2870  0.031  355   2230  0.029  262   1270  0.040  205
                          12      3720  0.038  570   2390  0.035  335   1860  0.034  250   1060  0.046  196
                          14      3180  0.043  550   2050  0.040  325   1590  0.038  240    910  0.052  189
                          16      2790  0.048  535   1790  0.044  315   1390  0.042  233    800  0.058  185
                          18      2480  0.053  520   1590  0.048  310   1240  0.046  229    710  0.063  180
                          20      2230  0.058  520   1430  0.054  305   1110  0.051  227    640  0.070  180
                                                                  N2
                                             M1  N1            M2  M3  N3        M4  N4
                                                                                                  N3
                                                         N3
                                                                                               N2
                                                                  S2
                                       N1
                                                                                    S4
                                                                                 P4
                                    M1  M2  N2  P1  S1  M3  M4  N4  P2  P3  S3  M5  N5  M1  M4  N4  M2  M3  M5  N5
                                                                                    N1
                      Material Group   P1  P2  M1  N1  H1 H1  P3  P4  M2  K2  K3  P5  M3  M4  K4  P4  S4  P2  P3  P5  S5
                                          S2
                                                               N2
                                                            S4
                                                         S3
                                                                              N3
                                             K1
                                                                                 N4
                                                                                    H4 H4
                                       S1
                                                                           S5
                                                                  H2 H2H3 H3
                                                                                                S2
                                                                                 P1
                                                                                    S1
                                                                                                  S3
                        ISO 513                                                                        
                                                                              S3
                                                                                    K4
                                                                              P4
                                                                                 S4
                                                               S2
                                                                           P3
                                                            P2
                                                                                               H2 H2H3 H3H5 H5
                                       H1 H1H2 H2
                                                         K4
                                    K1  K2  P1  S1    K3  H3 H3H4 H4    K5  H5 H5  K1  H1 H1H4 H4  K2  K3  K5
                      Hardness/Rm    ≤ 700 N/mm²       700-1000 N/mm²        ≤ 35 HRC           ≤ 40 HRC
                                                                              H3 H3H4 H4
                                                                              K4
                                          K1
                                                            K2
                        ap x ae        D x 0.4D  H1 H1    D x 0.4D H2 H2   K3  D x 0.25D        D x 0.25D
                       Vc (m/min)      130-150            80-100              60-80              30-50
                          D        n     fz    Vf     n     fz     Vf    n     fz     Vf    n      fz    Vf
                         (mm)     (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)
               VERTICAL   6       7430  0.027  800   4780  0.024  460   3720  0.020  300   2120  0.019  160
                          8       5570  0.035  780   3580  0.032  450   2790  0.026  290   1590  0.025  160
                          10      4460  0.042  750   2870  0.038  430   2230  0.032  280   1270  0.029  150
                          12      3720  0.048  710   2390  0.043  410   1860  0.036  270   1060  0.034  140
                          14      3180  0.054  690   2050  0.049  400   1590  0.041  260    910  0.038  140
                          16      2790  0.060  670   1790  0.054  390   1390  0.045  250    800  0.042  130
                          18      2480  0.066  650   1590  0.059  380   1240  0.050  250    710  0.046  130
                          20      2230  0.073  650   1430  0.066  380   1110  0.055  240    640  0.051  130
                                                                  N2
                                             M1  N1            M2  M3  N3        M4  N4
                                                                                               N2
                                       N1
                                                                                                  N3
                                                                                    S4
                                                         N3
                                                                                    N1
                                                                                 P4
                                                                  S2
                                    M1  M2  N2  P1  S1  M3  M4  N4  P2  P3  S3  M5  N5  M1  M4  N4  M2  M3  M5  N5
                      Material Group   P1  P2  M1  N1  H1 H1  P3  P4  M2  N2  K3  P5  M3  M4  K4  P4  S4  P2  P3  S3  S5
                                                                              N3
                                                                                 N4
                                                                           S5
                                          S2
                                       S1
                                                            S4
                                                         S3
                                             K1
                                                                                 P1
                                                               K2
                                                                                                  P5
                                                                  H2 H2H3 H3
                                                                                    H4 H4
                                                                                    S1
                                                                                                S2
                        ISO 513                                                                        
                                                                                 S4
                                                                           H5 H5
                                    K1  K2  P1  S1    K3  K4  P2  S2    K5  P3  P4  K1  H1 H1H4 H4  K2  H2 H2H3 H3K5  H5 H5
                                       H1 H1H2 H2
                                                         H3 H3H4 H4
                                                                                    K4
                                                                              S3
                                                                                               K3
                      Hardness/Rm    ≤ 700 N/mm²       700-1000 N/mm²        ≤ 35 HRC           ≤ 40 HRC
                                                                              H3 H3H4 H4
                                                                              K4
                                                            K2
                                          K1
                        ap x ae         D x D  H1 H1       D x D  H2 H2    K3  0.5D x D         0.5D x D
                       Vc (m/min)      100-120             60-80              45-65              20-40
                          D        n     fz    Vf     n     fz     Vf    n     fz     Vf    n      fz    Vf
                         (mm)     (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)  (rpm)  (mm/z)  (mm/min)
                          1      30000  0.003  300  22290  0.002  200   17520  0.002  140  9550  0.003  110
                          1.5    23350  0.004  350  14860  0.003  200   11680  0.003  140  6370  0.004  110
                          2      17520  0.005  350  11150  0.005  200   8760  0.004  140   4780  0.006  110
               DRILLING   3      11680  0.007  330   7430  0.006  190   5840  0.006  130   3180  0.008  100
                          4       8760  0.009  320   5570  0.008  190   4380  0.007  130   2390  0.010  100
                          5       7010  0.012  320   4460  0.010  180   3500  0.009  130   1910  0.013  100
                          6       5840  0.014  320   3720  0.012  180   2920  0.011  130   1590  0.015   90
                          8       4380  0.018  310   2790  0.016  180   2190  0.014  120   1190  0.019   90
                          10      3500  0.021  290   2230  0.019  170   1750  0.017  120    960  0.023   90
                          12      2920  0.024  280   1860  0.022  160   1460  0.019  110    800  0.026   80
                          14      2500  0.027  270   1590  0.024  150   1250  0.022  110    680  0.030   80
                          16      2190  0.030  260   1390  0.027  150   1090  0.024  100    600  0.033   80
                          18      1950  0.033  260   1240  0.030  150   970   0.026  100    530  0.036   80
                          20      1750  0.037  260   1110  0.033  150   880   0.029  100    480  0.040   80
              ap x ae     ≤ D3         0.5D x D
                         PARAMETERS SUGGESTED WITH HIGH PRECISION WELDON CHUCK AND STABLE MACHINING CONDITION.
                              FOR APPLICATION ON HIGH POWER MILLING CHUCK, PLEASE REFER TO HF840 PARAMETERS.
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