Page 56 - Osawa_Update_2023
P. 56

G2 - General purpose - Square




                                                                                         CUTTING PARAMETERS

            G2CSH3                              M1  N1               M2  N2         M3  N3
                                                               N4
                                                P1
                                              N1
                                                            N3
                                          M1  M2  N2  S1  M3  M4  M7  N7  P2  S2  M5  N5  P3  S3
                         Material Group    P1  P2  K1  H1 H1  P3  S3  S4  M1  K2  H2 H2  P5  M2  N2  H3 H3M1  M2  M3  M4  N4
                                                                  S7
                                                 S2
                                                                                 S5
                                              S1
                                                            P4
                                                               P7
                                                                                    K3
                                                                                               N1
                                                                                                     N3
                                                                     N1
                                                                                                  N2
                           ISO 513                                                                        
                                                                     S1
                                                                                                     S3
                                          K1  K2         K3  H3 H3H4 H4H7 H7  K5  H5 H5     P1  S1  P3  P4  S4
                                                                                               P2
                                              H1 H1H2 H2
                                                                                    S2
                                                                                 P2
                                                                                                  S2
                                                               K7
                                                                  P1
                                                            K4
                         Hardness/Rm       ≤700 N/mm²      600÷1000 N/mm²       ≤35 HRC
                                                                                 K2
                                                                                                    K4
                                                                                               K2
                                                                                                 K3
                           ap x ae         0.5D x D          0.5D x D K1  H1 H1  0.5D x D H2 H2  K1  H1 H1H2 H2H3 H3H4 H4
                                                                                                 0.5D x D
                          Vc (m/min)        80÷100            50÷70             30÷50            80÷120
                             D                fz                fz               fz                fz
                            (mm)            (mm/z)            (mm/z)            (mm/z)            (mm/z)
                             1              0.003             0.003             0.002             0.004
                             2              0.006             0.005             0.005             0.008
                             3              0.009             0.008             0.007             0.012
               SLOTTING
                             4              0.013             0.011             0.009             0.016
                             5              0.016             0.013             0.012             0.020
                             6              0.019             0.016             0.014             0.024
                             8              0.025             0.021             0.019             0.033
                             10             0.031             0.027             0.023             0.041
                             12             0.040             0.034             0.030             0.052
                             14             0.046             0.039             0.035             0.060
                             16             0.056             0.048             0.042             0.073
                             18             0.065             0.055             0.049             0.085
                             20             0.075             0.064             0.056             0.098
            < D3 mm: ap =  0.2D                 M1  N1               M2  N2         M3  N3
                                                               N4
                                          M1  M2  N2  S1  M3  M4  M7  N7  P2  S2  M5  N5  P3  S3
                                                            N3
                                              N1
                                                P1
                         Material Group    P1  P2  K1  H1 H1  P3  S3  P7  M1  K2  H2 H2  P5  M2  K3  H3 H3M1  M2  M3  M4  N4
                                                               S4
                                                                                                     N3
                                                                                 S5
                                                                                               N1
                                                                  S7
                                                                                    N2
                                                                                                  N2
                                                                     N1
                                                 S2
                                              S1
                                                            P4
                           ISO 513                                                                        
                                          K1  K2         K3  H3 H3H4 H4H7 H7  K5  H5 H5     P1  S1  S2  P4  S4
                                              H1 H1H2 H2
                                                               K7
                                                            K4
                                                                                 P2
                                                                                               P2
                                                                                    S2
                                                                                                     S3
                                                                                                  P3
                                                                  P1
                                                                     S1
                         Hardness/Rm       ≤700 N/mm²      600÷1000 N/mm²       ≤35 HRC
                                                                                                    K4
                                                                  K1
                                                                                    H2 H2
                                                                                               H1 H1H2 H2H3 H3H4 H4
                                                                                 K2
                                                                                                 K3
                           ap x ae        1.5D x 0.3D       1.5D x 0.3D  H1 H1  1.5D x 0.3D  K1  K2 1.5D x 0.3D
                          Vc (m/min)        90÷110            60÷80             40÷60            110÷130
                             D                fz                fz               fz                fz
                            (mm)            (mm/z)            (mm/z)            (mm/z)            (mm/z)
                             1              0.004             0.003             0.003             0.005
                             2              0.008             0.006             0.006             0.010
                             3              0.011             0.010             0.008             0.015
               SIDE MILLING
                             4              0.015             0.013             0.011             0.020
                             5              0.019             0.016             0.014             0.024
                             6              0.023             0.019             0.017             0.029
                             8              0.030             0.026             0.023             0.039
                             10             0.038             0.032             0.028             0.049
                             12             0.048             0.041             0.036             0.062
                             14             0.056             0.047             0.042             0.072
                             16             0.068             0.057             0.051             0.088
                             18             0.078             0.066             0.059             0.101
                             20             0.090             0.077             0.068             0.117
            < D3 mm: ae = 0.1D
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